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Never heard that one before, rear sensors going off because of exhaust fumes. Should be able to just move the whole system back like you mentioned.

Could be a rear diff leak if it’s locking there. Also is it me or is your rear diff beaten up on the bottom there.

Aftermarket bushings and bolts don't change pinion angle, they keep it from being bad and force it to stay at the correct angle. Love how uneducated some service advisors can be.

Correct, Ford would need to prove it caused the failure. I don't know if aftermarket warranties would be held to the Magneson Moss Law that binds Ford, that's what I am curious about myself.

What stipulations are you concerned about? Good thing about Ford ESPs is if you’re modded they’re restrained by Magneson Moss Law so they have to prove the part caused the problem before they can void warranty vs aftermarket companies who I would think (I’ve been curious about this myself) could...

If you’ve had no problems thus far, and don’t plan to keep it long, skipping the warranty might be okay. If you want extra safe keeping just a get a really basic powertrain warranty with a deductible, should be cheap insurance, but that’s just a safe keeping measure in the case you get unlucky...